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Operations & Supply Chain

Cut warehouse counting time from days to minutes, catch a fleet breakdown before it happens, and know where a shipment actually is without calling the carrier.

Updated yesterday · 7 sources

Proof over hype

  • NewEnterprise

    GEODIS

    A major customer wanted more frequent cycle counts than GEODIS's warehouse could handle. Four workers a shift, counting by hand, managed 800 location scans a day and still needed overtime to keep up — and when the warehouse management system didn't match what was physically on the shelf, finding a misplaced pallet took one to two days of searching.

    A fivefold productivity gain in cycle counting — 1,200 locations scanned per drone operator daily versus 800 by four manual counters — with overtime eliminated and misplaced-pallet searches cut from one to two days down to minutes.

    The takeaway The number that matters isn't "drones are cool." It's that a warehouse worker went from counting 800 locations a day to a machine covering 1,200 — freeing four people to do work that actually needs a human. That's the trade every warehouse automation pitch is really offering.

    Reported by Gather AI · checked Aug 2026

    How they did it

    GEODIS deployed Gather AI's full platform: autonomous drones that read barcodes, lot codes, expiration dates and box counts as they fly the racks, a reconciliation layer that checks what the drones saw against the warehouse management system, and a workflow tool that surfaces the mismatches in real time. No GPS, no new WiFi, no facility changes — the drones navigate the existing racking on their own. One drone operator now scans 1,200 locations a day, against 800 for four manual counters combined. Cycle count time — the time it takes to recount what's actually on the shelf against the records — is cut in half, overtime is gone, and a search for a misplaced pallet that used to take one to two days now takes minutes. "Never would I have thought a drone could do what I was doing, and even faster," said David Ruiz de Arbulo, a GEODIS inventory specialist. "This solution was like a gift from heaven."

    Tool used Gather AI

  • Enterprise

    Uber Freight

    Uber Freight's own freight audit and pay operation — checking proof-of-delivery paperwork against shipment records before authorizing a carrier payment — required human review of hundreds of thousands of documents a month, most of it spot-checked rather than fully audited, with invoice disputes and payment delays as the result.

    A 50% reduction in billing disputes, 100% document audit coverage instead of spot-checking, and roughly 2,500 hours of skilled staff time a year shifted from document-checking to actual problem-solving.

    The takeaway This wasn't a chatbot bolted onto an inbox. It was a 12-24 hour manual process rebuilt into four checkpoints a machine runs on every single document instead of a sample — which is why the accuracy went up at the same time the review time went to zero.

    Reported by Uber Freight · checked Mar 2026

    How they did it

    Uber Freight built DocAI, which runs every incoming document through four automated stages instead of one human glance: it classifies the document type, extracts the critical data points (PO numbers, delivery dates, addresses), validates that data against the shipment record already on file, and checks compliance requirements like a customer-specific stamp or signature. Rather than one model doing all four jobs, DocAI routes the work across a "council" of several large language models. The system now processes more than 20,000 proof-of-delivery documents a week at better than 99% extraction accuracy, checks 100% of documents instead of the previous spot-check sample, and moved carrier payment qualification from the 12-to-24-hour industry standard down to instant.

  • Public sector

    City of Long Beach

    Long Beach's fleet — more than 1,600 vehicles and pieces of equipment across public safety, sanitation and public works — was generating hundreds of telematics (the sensor and location data vehicles broadcast automatically) fault codes a day, and Fleet Services had no reliable way to tell which ones needed a mechanic today and which could wait.

    Unscheduled breakdowns down 20% and vehicle availability up from 90% to 93% fleetwide, after a two-year pilot that started on a subset of vehicles before scaling citywide.

    The takeaway The pilot didn't win technicians over with a pitch deck. It won them over with one specific, checkable prediction that came true four days early. If you're rolling this out to a skeptical team, budget for that one moment rather than assuming the dashboard sells itself.

    ACT News · Feb 2026

    How they did it

    The city ran a two-year pilot pairing Pitstop's predictive maintenance AI with its existing Geotab telematics, starting on a subset of vehicles before expanding fleetwide. Pitstop's models watch battery health, brakes, fuel systems, tires and engine airflow and flag a component before it fails rather than after. "This is just another tool in the toolbox for our staff, and that is how we explained it," said Eric Winterset, Long Beach's Fleet Services Manager — a framing aimed at technicians who were skeptical the software could out-diagnose them. That skepticism broke when a health report predicted a low-battery no-start condition four days before it happened, and the prediction held. After the pilot proved out, the city moved the platform to its full 1,600-asset fleet and gave supervisors and maintenance teams dashboards scoped to the vehicles under their own oversight.

    Tool used Pitstop

  • NewEnterprise

    NFI

    At NFI's warehouses, inventory turns over three to four times every six months and seasonal staffing swings from five workers to more than two hundred. Manual cycle counts by cherry picker couldn't keep pace with that transaction volume, so the warehouse management system's records quietly drifted from what was actually on the shelf — including pallets that went unrecorded and unnoticed for weeks.

    A 75% reduction in cycle count time and a fivefold productivity increase within five months of a single-drone deployment, with more than 15 previously unrecorded pallets recovered.

    The takeaway The pallets that had been missing for weeks are the real story, not the productivity multiple. A count system that only tells you what should be there is worth less than one that finds what got lost — and lost inventory is money sitting on a shelf nobody can sell.

    Reported by Gather AI · checked Aug 2026

    How they did it

    NFI deployed Gather AI's drone scanning across a facility totaling 51,000 warehouse locations. The drones fly scanning missions alongside live picking rather than requiring the floor to be cleared — the system pauses automatically when a picker needs to access a section and resumes without losing its place. Scan data feeds the warehouse management system continuously rather than in a periodic snapshot. "We found more than 15 pallets missing for weeks in racks but unrecorded," said Ruth Alonso, an NFI operations manager. Cody Merritt, NFI's director of solution design and innovation, credited the rollout itself: "Employees engaged well, delivering a notable 5x productivity increase within five months."

    Tool used Gather AI

  • Learn from thisEnterprise

    Starbucks

    Starbucks launched a computer-vision inventory tool in September 2025 to automatically track backroom stock and cut down on stockouts, part of CEO Brian Niccol's push toward daily replenishment as the company expanded its food program.

    So: Pilot a computer-vision counting tool in a handful of stores against one hard accuracy bar — a maximum miscount rate — before it touches a chain's backroom layout, and keep the manual count path visible to staff instead of retiring it on day one.

    The takeaway Starbucks didn't fail on ambition — daily replenishment is a reasonable goal. It failed on a tool that couldn't tell oat milk from regular milk being pushed into every store before anyone confirmed it counted better than the people it replaced.

    Supply Chain Dive · Jun 2026

    How they did it

    The system was supposed to let cameras count and identify items automatically instead of baristas counting by hand. In practice it occasionally miscounted or mislabeled items — Starbucks' own promotional video showed the system failing to register a bottle of peppermint syrup as an employee scanned it — and it couldn't reliably tell oat milk from regular milk. Rolling it out also required stores to physically rearrange their back-of-house storage to fit the system's camera setup, a time-intensive change on top of a tool that then made counting less accurate, not more. Baristas were pushed back to manual counting to compensate. Nine months after launch, Starbucks quietly retired the tool. "Thank you for trusting the partners over unreliable spatial recognition to handle these counts," one employee wrote after the shutdown; another added, "Very grateful our thoughts about AI count were heard." The company said it had "moved to a single, consistent process across all inventory counts."

Try this today

  • Turn a supplier's RFP answers into a comparison table

    20 min

    You see every vendor's answer to the same question side by side, so the gaps jump out instead of hiding across six PDFs.

    Copy the prompt

    You are a procurement analyst. I will paste the RFP questions we sent out, then paste each supplier's written answers one at a time. Build a table with one row per question and one column per supplier. In each cell, put a short quote or close paraphrase of what that supplier actually said, in their words. If a supplier did not answer a question, write DID NOT ANSWER in that cell rather than guessing. Do not average, score, or rank the suppliers, and do not add information that is not in what I pasted. After the table, list only the questions where at least one supplier gave no answer, so we know what to chase before the next call. Our RFP questions: [PASTE THE QUESTIONS] Supplier answers: [PASTE ONE SUPPLIER'S FULL RESPONSE, THEN REPEAT FOR EACH SUPPLIER]

    One check first. A first pass for a buyer, not a scored recommendation. Verify every quoted claim against the original document before you act on it, and check the supplier's contract, not their RFP answer, for what they're actually bound to.

  • Build a stockout risk brief from this week's inventory report

    15 min

    You get a short, ranked list of what's about to run out before it happens, instead of finding out when a customer asks.

    Copy the prompt

    You are an inventory analyst. Below is an export of current stock levels, average weekly usage, and lead time in days for each SKU (stock-keeping unit, meaning one specific product and size). For each SKU, calculate roughly how many days of stock remain at the current usage rate, and flag any SKU where the days of stock remaining are less than the lead time as AT RISK. Rank the AT RISK list from most urgent to least. Do not recommend order quantities, and do not assume seasonality or demand changes I have not told you about — use only the usage rate in the data. If a row is missing a lead time or usage figure, list it separately under MISSING DATA rather than guessing a number. Data: [PASTE THE EXPORT: SKU, CURRENT STOCK, WEEKLY USAGE, LEAD TIME IN DAYS]

    One check first. A screening pass, not a reorder plan. It assumes flat demand, so check anything seasonal or trending by hand, and confirm the lead times are current before you act on the ranking.

  • Draft a vendor risk questionnaire before a new supplier call

    15 min

    You walk into a first call with a new supplier already knowing which questions actually matter for your risk, not a generic checklist.

    Copy the prompt

    You are a supply chain risk analyst. I will describe what we are buying, roughly how much we plan to spend with this supplier annually, and what would hurt us most if this supplier failed to deliver. Based only on what I tell you, write ten questions to ask this supplier on our first call, covering: single points of failure (do they have a backup plant or route), financial stability, how they handle a missed delivery, and what happens if we need to exit the contract. Do not include generic questions unrelated to what I described. After the ten questions, mark the three you think are most important given what I told you, and say why in one sentence each. What we're buying and why it matters: [DESCRIBE THE PRODUCT/SERVICE, ANNUAL SPEND, AND WORST CASE IF THIS SUPPLIER FAILS]

    One check first. A prep list for a first call, not a risk assessment. Have someone who has actually run a supplier audit review it before you rely on the answers to make a sourcing decision.

Specialized tools, and what to ask vendors

Specialized tools for this function
ToolWhat it doesSetupBest fit
Gather AImid-market to enterprise, priced per facilitySends autonomous drones and forklift-mounted cameras through a warehouse to scan barcodes, lot codes, and box counts, then reconciles what it sees against your warehouse management system in real time.WeeksIT sign-offYou run a warehouse with racked pallet storage and a customer or auditor demanding more frequent, more accurate counts than your current headcount can deliver.Skip it ifA small stockroom you can walk and count by eye in twenty minutes doesn't need a drone fleet.
Pitstopmid-market to enterprise, priced per vehicleReads live telematics data off your vehicles — battery health, brakes, tires, engine airflow — and flags which ones are actually about to fail, days before the breakdown.WeeksIT sign-offYou run a mixed fleet of a few hundred vehicles or more and already have telematics hardware installed.Skip it ifNo telematics on your vehicles yet. Get that in place first — Pitstop has nothing to read without it.
project44enterprisePulls GPS, ELD (electronic logging device), and carrier data into one feed so you can see where every shipment actually is, and flags disruptions before they blow a delivery window.MonthsIT sign-offYou ship across multiple carriers and modes and need one screen instead of five carrier portals.Skip it ifYou run one lane with one dedicated carrier who already gives you live tracking. You're paying for a network you don't need.
KinaxisenterpriseRuns demand and supply planning as one continuously updated model, so a change in demand, a supplier delay, or a factory slowdown shows up as a re-run plan within minutes instead of the next planning cycle.MonthsIT sign-offYou run a complex, multi-tier supply chain — several plants, several suppliers per part — where a single delay cascades.Skip it ifOne product line, one supplier, one warehouse. A shared spreadsheet is still faster to set up and cheaper to run.

Questions to ask before you buy

Gather AI — 7 questions to ask them

Also used by. GEODIS, NFI

  1. What's your measured accuracy on a facility with racking like ours, and who measured it — you or the customer?
  2. Does the drone operate during live picking shifts, or only when the floor is cleared?
  3. What exactly happens to the count data if our warehouse WiFi goes down mid-scan?
  4. How much does a misread barcode or damaged label change your reported accuracy?
  5. What's the actual onboarding timeline for one facility, start to first usable count?
  6. Which customer is running a facility our size, and can we call them without your team on the line?
  7. What's the total cost including drone hardware, software, and any per-scan fees, for our first year?
Pitstop — 6 questions to ask them

Also used by. City of Long Beach

  1. How many days of lead time do you actually give before a predicted failure, on average, for our vehicle types?
  2. What's your false-positive rate — how often do you flag a component that turns out fine?
  3. Does this replace our existing preventive maintenance schedule or run alongside it?
  4. What telematics providers do you integrate with, and does ours already qualify?
  5. Who on our team needs to act on an alert, and what does that workflow actually look like day to day?
  6. Can you show us a fleet our size that ran a pilot and walked away — what didn't work?
project44 — 6 questions to ask them

Also used by. Walmart, Amazon, Unilever

  1. What percentage of our actual carrier base do you already have live data feeds from, not just a theoretical network?
  2. When a carrier doesn't report GPS or ELD data, how do you estimate the ETA, and how far off is that estimate typically?
  3. What's the real onboarding time to get our top twenty carriers reporting live data?
  4. Is disruption prediction included, or a separate paid tier?
  5. What happens to visibility on a shipment the moment a carrier drops off your network?
  6. Which customer runs a comparable mode mix to ours, and what did they say broke first?
Kinaxis — 6 questions to ask them

Also used by. Procter & Gamble, Ford, Unilever, Lockheed Martin

  1. How long does it take a real supplier delay to show up as a re-run plan, end to end, in a live deployment our size?
  2. What data do we have to clean up before this is usable, and how long does that usually take?
  3. Which of the AI-driven planning features are live today versus still in early access?
  4. How does the system decide which scenario to recommend, and can our planners see and override that logic?
  5. What's the total first-year cost including implementation, and how many of our people does it need full time?
  6. Which customer scaled back their deployment after going live, and why?

What everyone is asking

  • NewAug 2026

    Best AI for warehouse inventory counting right now?

    The real contenders are all drone- or camera-based: Gather AI, Verity, and Corvus Robotics. Gather AI can scan during live picking shifts; Verity operates only at night when the floor is clear, which some warehouses prefer for safety and others can't spare the hours for. Corvus Robotics reads barcodes only, with no lot-code or expiration-date capture.

    What to watch for

    Every public comparison here is written by one of the three vendors about itself. Ask each for a reference running a facility your size and your racking type, and ask what got missed.

    Also worth a look. Gather AI, Verity, Corvus Robotics

  • NewAug 2026

    Is AI going to replace supply chain planners?

    Not on current evidence. Adoption survey data shows most companies are still at the machine-learning-forecast stage, not the agentic-AI stage, and the recurring theme in trade coverage is planners spending less time building the baseline forecast and more time deciding what to do when it's wrong.

    What to watch for

    The anxiety is real, but the trade press consensus is reshaping over replacing — planners doing less baseline forecasting and more exception handling. Ask what your own planners spend their week on before believing either extreme.

    Also worth a look. AI recommends, a planner decides, Full automation of routine replenishment only, No real change yet — most teams are still on spreadsheets

Worth following

  • FreightWaves

    Freight and logistics news outlet covering trucking, freight tech, and supply chain AI daily.

    daily · publication

    Why them

    First to report most freight-tech deals and runs its own annual AI Excellence in Supply Chain Awards, judged against real deployment numbers.

  • Supply Chain Dive

    Trade news outlet covering supply chain strategy, technology, and major company deployments.

    daily · publication

    Why them

    Reports failures as readily as launches — the Starbucks AI inventory story on this page came from them.

  • Logistics Viewpoints — Steve Banker

    Steve Banker leads supply chain and logistics research at ARC Advisory Group and writes the site's Monday column.

    weekly · blog

    Why them

    Decades of hands-on supply chain planning and transportation research, and openly skeptical of vendor claims that don't hold up.

  • Talking Logistics — Adrian Gonzalez

    Adrian Gonzalez, founder of Adelante SCM, interviews supply chain and logistics leaders on a weekly video talk show.

    weekly · video

    Why them

    Long-form conversations with the people actually running deployments, not vendor pitch decks.

  • Supply Chain Management Review

    Trade publication covering supply chain strategy, technology, and planning practice.

    weekly · publication

    Why them

    Deep, practitioner-written pieces on where AI planning claims meet real operational constraints.

  • Modern Materials Handling

    Trade publication covering warehouse and distribution center technology, from conveyors to computer vision.

    weekly · publication

    Why them

    Closest coverage to what actually runs on a warehouse floor, including the automation projects that get quietly shelved.